Reactor Control Program Design and Simulation Using WinCS System

Abstract

The reaction kettle is extensively utilized across various industries such as petroleum, chemical, rubber, and food processing. However, its domestic application began relatively late, resulting in a reliance on manual operations which has hindered production efficiency and product quality. This limitation has significantly impacted its development. The WinCS control system, designed for the hybrid automatic control market, offers a comprehensive process control solution. It features advanced analog loop regulation similar to DCS, a user-friendly operator interface, and an intuitive engineering configuration software package. Additionally, it excels in high-speed logic and sequential control. This paper outlines the configuration of a reactor program using the WinCS control system, detailing the design of the material feeding valve interlock program, the material feeding flow control program, and the open-loop control program for the discharge pump and mixer. Specific simulation and debugging methods and steps are also provided.